The principal engines of British, French, and American design used in the war period and since are briefly described under the four distinct types of aero engine; such notable examples as the Rolls-Royce, Sunbeam, and Napier engines have been given special mention, as they embodied—and still embody—all that is best in aero engine practice. So far, however, little has been said about the development of German aero engine design, apart from the early Daimler and other pioneer makes.
At the outbreak of hostilities in 1914, thanks to subsidies to contractors and prizes to aircraft pilots, the German aeroplane industry was in a comparatively flourishing condition. There were about twenty-two establishments making different types of heavier-than-air machines, monoplane and biplane, engined for the most part with the four-cylinder Argus or the six-cylinder Mercedes vertical type engines, each of these being of 100 horse-power—it was not till war brought increasing demands on aircraft that the limit of power began to rise. Contemporary with the Argus and Mercedes were the Austro-Daimler, Benz, and N.A.G., in vertical design, while as far as rotary types were concerned there were two, the Oberursel and the Stahlhertz; of these the former was by far the most459 promising, and it came to virtual monopoly of the rotary-engined ‘plane as soon as the war demand began. It was practically a copy of the famous Gnome rotary, and thus deserves little description.
Germany, from the outbreak of war, practically, concentrated on the development of the Mercedes engine; and it is noteworthy that, with one exception, increase of power corresponding with the increased demand for power was attained without increasing the number of cylinders. The various models ranged between 75 and 260 horse-power, the latter being the most recent production of this type. The exception to the rule was the eight-cylinder 240 horse-power, which was replaced by the 260 horse-power six-cylinder model, the latter being more reliable and but very slightly heavier. Of the other engines, the 120 horse-power Argus and the 160 and 225 horse-power Benz were the most used, the Oberursel being very largely discarded after the Fokker monoplane had had its day, and the N.A.G. and Austro-Daimler also falling to comparative disuse. It may be said that the development of the Mercedes engine contributed very largely to such success as was achieved in the war period by German aircraft, and, in developing the engine, the builders were careful to make alterations in such a way as to effect the least possible change in the design of aeroplane to which they were to be fitted. Thus the engine base of the 175 horse-power model coincided precisely with that of the 150 horse-power model, and the 200 and 240 horse-power models retained the same base dimensions. It was estimated, in 1918, that well over eighty per cent of German aircraft was engined with the Mercedes type.
460 In design and construction, there was nothing abnormal about the Mercedes engine, the keynote throughout being extreme reliability and such simplification of design as would permit of mass production in different factories. Even before the war, the long list of records set up by this engine formed practical application of the wisdom of this policy; Bohn’s flight of 24 hours 10 minutes, accomplished on July 10th and 11th, 1914, is an instance of this—the flight was accomplished on an Albatross biplane with a 75 horse-power Mercedes engine. The radial type, instanced in other countries by the Salmson and Anzani makes, was not developed in Germany; two radial engines were made in that country before the war, but the Germans seemed to lose faith in the type under war conditions, or it may have been that insistence on standardisation ruled out all but the proved examples of engine.
Details of one of the middle sizes of Mercedes motor, the 176 horse-power type, apply very generally to the whole range; this size was in use up to and beyond the conclusion of hostilities, and it may still be regarded as characteristic of modern (1920) German practice. The engine is of the fixed vertical type, has six cylinders in line, not off-set, and is water-cooled. The cam shaft is carried in a special bronze casing, seated on the immediate top of the cylinders, and a vertical shaft is interposed between crankshaft and camshaft, the latter being driven by bevel gearing.
On this vertical connecting-shaft the water pump is located, serving to steady the motion of the shaft. Extending immediately below the camshaft is another vertical shaft, driven by bevel gears from the crankshaft,461 and terminating in a worm which drives the multiple piston oil pumps.
The cylinders are made from steel forgings, as are the valve chamber elbows, which are machined all over and welded together. A jacket of light steel is welded over the valve elbows and attached to a flange on the cylinders, forming a water-cooling space with a section of about 7/16 of an inch. The cylinder bore is 5·5 inches, and the stroke 6·29 inches. The cylinders are attached to the crank case by means of dogs and long through bolts, which have shoulders near their lower ends and are bolted to the lower half of the crank chamber. A very light and rigid structure is thus obtained, and the method of construction won the flattery of imitation by makers of other nationality.
The cooling system for the cylinders is extremely efficient. After leaving the water pump, the water enters the top of the front cylinders and passes successively through each of the six cylinders of the row; short tubes, welded to the tops of the cylinders, serve as connecting links in the system. The Panhard car engines for years were fitted with a similar cooling system, and the White and Poppe lorry engines were also similarly fitted; the system gives excellent cooling effect where it is most needed, round the valve chambers and the cylinder heads.
The pistons are built up from two pieces; a dropped forged steel piston head, from which depend the piston pin bosses, is combined with a cast-iron skirt, into which the steel head is screwed. Four rings are fitted, three at the upper and one at the lower end of the piston skirt, and two lubricating oil grooves are cut in the skirt, in addition to the ring grooves. Two small rivets462 retain the steel head on the piston skirt after it has been screwed into position, and it is also welded at two points. The coefficient of friction between the cast-iron and steel is considerably less than that which would exist between two steel parts, and there is less tendency for the skirt to score the cylinder walls than would be the case if all steel were used—so noticeable is this that many makers, after giving steel pistons a trial, discarded them in favour of cast-iron; the Gnome is an example of this, being originally fitted with a steel piston carrying a brass ring, discarded in favour of a cast-iron piston with a percentage of steel in the metal mixture. In the Le Rhone engine the difficulty is overcome by a cast-iron liner to the cylinders.
The piston pin of the Mercedes is of chrome nickel steel, and is retained in the piston by means of a set screw and cotter pin. The connecting rods, of I section, are very short and rigid, carrying floating bronze bushes which fit the piston pins at the small end, and carrying an oil tube on each for conveying oil from the crank pin to the piston pin.
The crankshaft is of chrome nickel steel, carried on seven bearings. Holes are drilled through each of the crank pins and main bearings, for half the diameter of the shaft, and these are plugged with pressed brass studs. Small holes, drilled through the crank cheeks, serve to convey lubricant from the main bearings to the crank pins. The propeller thrust is taken by a simple ball thrust bearing at the propeller end of the crankshaft, this thrust bearing being seated in a steel retainer which is clamped between the two halves of the crank case. At the forward end of the crankshaft there is mounted a master bevel gear on six splines; this463 bevel floats on the splines against a ball thrust bearing, and, in turn, the thrust is taken by the crank case cover. A stuffing box prevents the loss of lubricant out of the front end of the crank chamber, and an oil thrower ring serves a similar purpose at the propeller end of the crank chamber.
With a motor speed of 1,450 r.p.m., the vertical shaft at the forward end of the motor turns at 2,175 r.p............