The combination of several functions in one machine, although it may not seem an important matter to be considered here, is nevertheless one that has much to do with the manufacture of machines, and constitutes what may be termed a principle of construction.
The reasons that favour combination of functions in machines, and the effects that such combinations may produce, are so various that the problem has led to a great diversity of opinions and practice among both those who construct and even those who employ machines. It may be said, too, that a great share of the combinations found in machines, such as those to turn [68], mill, bore, slot, and drill in iron fitting, are not due to any deliberate plan on the part of the makers, so much as to an opinion that such machines represent a double or increased capacity. So far has combination in machines been carried, that in one case that came under the writer's notice, a machine was arranged to perform nearly every operation required in finishing the parts of machinery; completely organised, and displaying a high order of mechanical ability in design and arrangement, but practically of no more value than a single machine tool, because but one operation at a time could be performed.
To direct the attention of learners to certain rules that will guide them in forming opinions in this matter of machine combination, I will present the following propositions, and afterwards consider them more in detail:—
First. By combining two or more operations in one machine, the only objects gained are a slight saving in first cost, one frame answering for two or more machines, and a saving of floor room.
Second. In a machine where two or more operations are combined, the capacity of such a machine is only as a single one of these operations, unless more than one can be carried on at the same time without interfering one with another.
Third. Combination machines can only be employed with success when one attendant performs all the operations, and when the change from one to another requires but little adjustment and re-arrangement.
Fourth. The arrangement of the parts of a combination machine have to be modified by the relations between them, instead of being adapted directly to the work to be performed.
Fifth. The cost of special adaptation, and the usual inconvenience of fitting combination machines when their parts operate independently, often equals and sometimes exceeds what is saved in framing and floor space.
Referring first to the saving effected by combining several operations in one machine, there is perhaps not one constructor in twenty that ever stops to consider what is really gained, and perhaps not one purchaser in a hundred that does the same thing. The impression is, that when one machine performs two operations it saves a second machine. A remarkable example of this exists in the manufacture of combination machines in Europe for working wood, where it is common to find complicated [69] machines that will perform all the operations of a joiner's shop, but as a rule only one thing at a time, and usually in an inconvenient manner, each operation being hampered and interfered with by another; and in changing from one kind of work to another the adjustments and changes generally equal and sometimes exceed the work to be done. What is stranger still is, that such machines are purchased, when their cost often equals that of separate machines to perform the same work.
In metal working, owing to a more perfect division of labour, and a more intelligent manipulation than in wood-working, there is less combination in machines—in fact, a combination machine for metal work is rarely seen at this day, and never under circumstances where it occasions actual loss............